Add carton verification status checks

Adds the main verification flow for QR values, repository status lookup, rejection reasons, and richer verification response data.

DTOs/QrScanRequestDto.cs

@@ -3,5 +3,10 @@ namespace AVSCartonShipmentVerifier.DTOs;
 public sealed class QrScanRequestDto
 {
     public string QrValue { get; init; } = string.Empty;
+
+    /// <summary>
+    /// Scanner (keyboard wedge), Paste, or Manual (client-detected slow typing).
+    /// </summary>
+    public string EntryMethod { get; init; } = "Scanner";
 }
 

DTOs/RejectedScanRecordDto.cs

@@ -0,0 +1,10 @@
+namespace AVSCartonShipmentVerifier.DTOs;
+
+public sealed class RejectedScanRecordDto
+{
+    public string RawInputValue { get; init; } = string.Empty;
+    public string ModelNumber { get; init; } = string.Empty;
+    public string UniqueNumber { get; init; } = string.Empty;
+    public string RejectionReason { get; init; } = string.Empty;
+    public DateTime ProcessedAtUtc { get; init; }
+}

DTOs/VerificationResultDto.cs

@@ -9,6 +9,12 @@ public sealed class VerificationResultDto
     public bool ShipmentMarked { get; init; }
     public bool IsSuccessful => ExistsInSystem && ShipmentMarked;
     public string Message { get; init; } = string.Empty;
+
+    /// <summary>
+    /// When the scan is rejected, matches <see cref="VerificationRejectionReasons"/> where applicable.
+    /// </summary>
+    public string? RejectionReason { get; init; }
+
     public DateTime ProcessedAtUtc { get; init; }
 }
 

Data/VerificationDbConnectionFactory.cs

@@ -4,9 +4,19 @@ namespace AVSCartonShipmentVerifier.Data;
 
 public sealed class VerificationDbConnectionFactory(IConfiguration configuration) : IVerificationDbConnectionFactory
 {
-    private readonly string _connectionString = configuration.GetConnectionString("VerificationDatabase")
+    private readonly string _connectionString = ResolveVerificationDatabase(configuration);
-        ?? throw new InvalidOperationException("Connection string 'VerificationDatabase' is missing.");
 
     public MySqlConnection CreateConnection() => new(_connectionString);
+
+    private static string ResolveVerificationDatabase(IConfiguration configuration)
+    {
+        var cs = configuration.GetConnectionString("VerificationDatabase");
+        if (!string.IsNullOrWhiteSpace(cs))
+            return cs;
+
+        throw new InvalidOperationException(
+            "Connection string 'VerificationDatabase' is not set. Add it via appsettings.Local.json (next to the executable), " +
+            "user secrets (Development), or the environment variable ConnectionStrings__VerificationDatabase.");
+    }
 }
 

Repositories/CartonVerificationRepository.cs

@@ -15,14 +15,14 @@ public sealed class CartonVerificationRepository(
     private readonly IVerificationDbConnectionFactory _connectionFactory = connectionFactory;
     private readonly CartonVerificationOptions _options = options.Value;
 
-    public async Task<bool> UniqueNumberExistsAsync(string uniqueNumber, CancellationToken cancellationToken = default)
+    public async Task<CartonVerificationStatus> GetCartonStatusByUniqueNumberAsync(string uniqueNumber, CancellationToken cancellationToken = default)
     {
         await using var connection = _connectionFactory.CreateConnection();
         await connection.OpenAsync(cancellationToken);
 
         await using var command = connection.CreateCommand();
         command.CommandText = $"""
-            SELECT 1
+            SELECT {QuoteIdentifier(_options.MovedToWarehouseColumnName)}
             FROM {QuoteIdentifier(_options.TableName)}
             WHERE {QuoteIdentifier(_options.QrColumnName)} = @uniqueNumber
             LIMIT 1;
@@ -30,7 +30,13 @@ public sealed class CartonVerificationRepository(
         command.Parameters.AddWithValue("@uniqueNumber", uniqueNumber);
 
         var result = await command.ExecuteScalarAsync(cancellationToken);
-        return result is not null;
+        if (result is null || result is DBNull)
+        {
+            return CartonVerificationStatus.NotFound;
+        }
+
+        var moved = Convert.ToInt32(result);
+        return moved != 0 ? CartonVerificationStatus.AlreadyTransferred : CartonVerificationStatus.PendingTransfer;
     }
 
     public async Task<bool> MarkShipmentVerifiedAsync(string uniqueNumber, CancellationToken cancellationToken = default)
@@ -42,7 +48,8 @@ public sealed class CartonVerificationRepository(
         command.CommandText = $"""
             UPDATE {QuoteIdentifier(_options.TableName)}
             SET {QuoteIdentifier(_options.MovedToWarehouseColumnName)} = 1
-            WHERE {QuoteIdentifier(_options.QrColumnName)} = @uniqueNumber;
+            WHERE {QuoteIdentifier(_options.QrColumnName)} = @uniqueNumber
+              AND {QuoteIdentifier(_options.MovedToWarehouseColumnName)} = 0;
             """;
         command.Parameters.AddWithValue("@uniqueNumber", uniqueNumber);
 

Repositories/CartonVerificationStatus.cs

@@ -0,0 +1,8 @@
+namespace AVSCartonShipmentVerifier.Repositories;
+
+public enum CartonVerificationStatus
+{
+    NotFound,
+    PendingTransfer,
+    AlreadyTransferred
+}

Repositories/ICartonVerificationRepository.cs

@@ -2,7 +2,8 @@ namespace AVSCartonShipmentVerifier.Repositories;
 
 public interface ICartonVerificationRepository
 {
-    Task<bool> UniqueNumberExistsAsync(string uniqueNumber, CancellationToken cancellationToken = default);
+    Task<CartonVerificationStatus> GetCartonStatusByUniqueNumberAsync(string uniqueNumber, CancellationToken cancellationToken = default);
+
     Task<bool> MarkShipmentVerifiedAsync(string uniqueNumber, CancellationToken cancellationToken = default);
 }
 

Services/IShipmentVerificationService.cs

@@ -4,6 +4,6 @@ namespace AVSCartonShipmentVerifier.Services;
 
 public interface IShipmentVerificationService
 {
-    Task<VerificationResultDto> VerifyQrAsync(string rawQrValue, CancellationToken cancellationToken = default);
+    Task<VerificationResultDto> VerifyQrAsync(string rawQrValue, string? entryMethod, CancellationToken cancellationToken = default);
 }
 

Services/ShipmentVerificationService.cs

@@ -12,43 +12,59 @@ public sealed class ShipmentVerificationService(
     private readonly IScanHistoryStore _historyStore = historyStore;
     private readonly ILogger<ShipmentVerificationService> _logger = logger;
 
-    public async Task<VerificationResultDto> VerifyQrAsync(string rawQrValue, CancellationToken cancellationToken = default)
+    public async Task<VerificationResultDto> VerifyQrAsync(string rawQrValue, string? entryMethod, CancellationToken cancellationToken = default)
     {
-        var parseResult = TryParseQr(rawQrValue);
+        var nowUtc = DateTime.UtcNow;
-        if (!parseResult.IsValid)
+        var raw = (rawQrValue ?? string.Empty).Trim();
+
+        if (IsManualEntry(entryMethod))
         {
-            return BuildFailure(parseResult.ErrorMessage);
+            await PersistRejectionAsync(raw, string.Empty, string.Empty, VerificationRejectionReasons.ManualEntryNotAllowed, nowUtc, cancellationToken);
+            return Reject(raw, string.Empty, string.Empty, VerificationRejectionReasons.ManualEntryNotAllowed, existsInSystem: false, nowUtc);
         }
 
-        var nowUtc = DateTime.UtcNow;
+        var parseResult = TryParseQr(raw);
-        bool exists;
+        if (!parseResult.IsValid)
+        {
+            await PersistRejectionAsync(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.InvalidFormat, nowUtc, cancellationToken);
+            return Reject(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.InvalidFormat, existsInSystem: false, nowUtc);
+        }
+
+        CartonVerificationStatus status;
         try
         {
-            exists = await _repository.UniqueNumberExistsAsync(parseResult.UniqueNumber, cancellationToken);
+            status = await _repository.GetCartonStatusByUniqueNumberAsync(parseResult.UniqueNumber, cancellationToken);
+        }
+        catch (InvalidOperationException exception) when (exception.Message.Contains("Connection string 'VerificationDatabase' is not set", StringComparison.OrdinalIgnoreCase))
+        {
+            _logger.LogError(exception, "Verification database is not configured.");
+            await PersistRejectionAsync(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.DatabaseOrSystemError, nowUtc, cancellationToken);
+            return Reject(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.DatabaseOrSystemError, existsInSystem: false, nowUtc);
         }
         catch (Exception exception)
         {
             _logger.LogError(exception, "Verification lookup failed for unique number {UniqueNumber}.", parseResult.UniqueNumber);
-            return BuildFailure("Unable to verify QR at the moment. Please try again.");
+            await PersistRejectionAsync(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.DatabaseOrSystemError, nowUtc, cancellationToken);
+            return Reject(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.DatabaseOrSystemError, existsInSystem: false, nowUtc);
         }
 
-        if (!exists)
+        switch (status)
         {
-            var missingResult = new VerificationResultDto
+            case CartonVerificationStatus.NotFound:
-            {
+                await PersistRejectionAsync(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.CartonDoesNotExist, nowUtc, cancellationToken);
-                ModelNumber = parseResult.ModelNumber,
+                return Reject(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.CartonDoesNotExist, existsInSystem: false, nowUtc);
-                UniqueNumber = parseResult.UniqueNumber,
-                RawQrValue = rawQrValue,
-                ExistsInSystem = false,
-                ShipmentMarked = false,
-                Message = "Shipment not completed. Unique number was not found.",
-                ProcessedAtUtc = nowUtc
-            };
 
-            await _historyStore.AddAsync(ToScannedRecord(missingResult), cancellationToken);
+            case CartonVerificationStatus.AlreadyTransferred:
-            return missingResult;
+                await PersistRejectionAsync(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.AlreadyTransferredDuplicateScan, nowUtc, cancellationToken);
-        }
+                return Reject(
+                    raw,
+                    parseResult.ModelNumber,
+                    parseResult.UniqueNumber,
+                    VerificationRejectionReasons.AlreadyTransferredDuplicateScan,
+                    existsInSystem: true,
+                    nowUtc);
 
+            case CartonVerificationStatus.PendingTransfer:
                 bool marked;
                 try
                 {
@@ -57,62 +73,103 @@ public sealed class ShipmentVerificationService(
                 catch (Exception exception)
                 {
                     _logger.LogError(exception, "Failed to mark shipment verified for unique number {UniqueNumber}.", parseResult.UniqueNumber);
-            marked = false;
+                    await PersistRejectionAsync(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.DatabaseOrSystemError, nowUtc, cancellationToken);
+                    return Reject(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.DatabaseOrSystemError, existsInSystem: true, nowUtc);
                 }
 
-        var result = new VerificationResultDto
+                if (!marked)
+                {
+                    await PersistRejectionAsync(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.DatabaseOrSystemError, nowUtc, cancellationToken);
+                    return Reject(raw, parseResult.ModelNumber, parseResult.UniqueNumber, VerificationRejectionReasons.DatabaseOrSystemError, existsInSystem: true, nowUtc);
+                }
+
+                var success = new VerificationResultDto
                 {
                     ModelNumber = parseResult.ModelNumber,
                     UniqueNumber = parseResult.UniqueNumber,
-            RawQrValue = rawQrValue,
+                    RawQrValue = raw,
                     ExistsInSystem = true,
-            ShipmentMarked = marked,
+                    ShipmentMarked = true,
-            Message = marked
+                    Message = "Record found and shipment marked successfully.",
-                ? "Record found and shipment marked successfully."
+                    RejectionReason = null,
-                : "Record found, but shipment could not be marked.",
                     ProcessedAtUtc = nowUtc
                 };
 
-        await _historyStore.AddAsync(ToScannedRecord(result), cancellationToken);
+                await _historyStore.AddSuccessfulScanAsync(ToScannedRecord(success), cancellationToken);
-        return result;
+                return success;
+
+            default:
+                throw new InvalidOperationException($"Unexpected carton status: {status}.");
+        }
     }
 
-    private static (bool IsValid, string ModelNumber, string UniqueNumber, string ErrorMessage) TryParseQr(string rawQrValue)
+    private static bool IsManualEntry(string? entryMethod) =>
+        string.Equals(entryMethod?.Trim(), "Manual", StringComparison.OrdinalIgnoreCase);
+
+    private async Task PersistRejectionAsync(
+        string rawInput,
+        string modelNumber,
+        string uniqueNumber,
+        string reason,
+        DateTime processedAtUtc,
+        CancellationToken cancellationToken)
+    {
+        await _historyStore.AddRejectedScanAsync(new RejectedScanRecordDto
+        {
+            RawInputValue = rawInput,
+            ModelNumber = modelNumber,
+            UniqueNumber = uniqueNumber,
+            RejectionReason = reason,
+            ProcessedAtUtc = processedAtUtc
+        }, cancellationToken);
+    }
+
+    private static VerificationResultDto Reject(
+        string raw,
+        string modelNumber,
+        string uniqueNumber,
+        string reason,
+        bool existsInSystem,
+        DateTime processedAtUtc) => new()
+    {
+        RawQrValue = raw,
+        ModelNumber = modelNumber,
+        UniqueNumber = uniqueNumber,
+        ExistsInSystem = existsInSystem,
+        ShipmentMarked = false,
+        Message = reason,
+        RejectionReason = reason,
+        ProcessedAtUtc = processedAtUtc
+    };
+
+    private static (bool IsValid, string ModelNumber, string UniqueNumber) TryParseQr(string rawQrValue)
     {
         if (string.IsNullOrWhiteSpace(rawQrValue))
         {
-            return (false, string.Empty, string.Empty, "QR value is required.");
+            return (false, string.Empty, string.Empty);
         }
 
         if (!rawQrValue.Contains(';'))
         {
-            return (false, string.Empty, string.Empty, "Invalid QR format. Missing ';' separator. Use modelnumber;uniquenumber.");
+            return (false, string.Empty, string.Empty);
         }
 
         var parts = rawQrValue.Split(';', StringSplitOptions.TrimEntries);
         if (parts.Length != 2)
         {
-            return (false, string.Empty, string.Empty, "Invalid QR format. Use modelnumber;uniquenumber.");
+            return (false, string.Empty, string.Empty);
         }
 
         var modelNumber = parts[0];
         var uniqueNumber = parts[1];
-        if (string.IsNullOrWhiteSpace(uniqueNumber))
+        if (string.IsNullOrWhiteSpace(modelNumber) || string.IsNullOrWhiteSpace(uniqueNumber))
         {
-            return (false, modelNumber, string.Empty, "Invalid QR format. Unique number is missing after ';'.");
+            return (false, modelNumber, uniqueNumber);
         }
 
-        return (true, modelNumber, uniqueNumber, string.Empty);
+        return (true, modelNumber, uniqueNumber);
     }
 
-    private static VerificationResultDto BuildFailure(string message) => new()
-    {
-        Message = message,
-        ExistsInSystem = false,
-        ShipmentMarked = false,
-        ProcessedAtUtc = DateTime.UtcNow
-    };
-
     private static ScannedRecordDto ToScannedRecord(VerificationResultDto result) => new()
     {
         ModelNumber = result.ModelNumber,
@@ -122,4 +179,3 @@ public sealed class ShipmentVerificationService(
         ProcessedAtUtc = result.ProcessedAtUtc
     };
 }
-