cut-to-pack-service/src/main/java/com/utopiaindustries/service/DashboardService.java

185 lines
9.6 KiB
Java

package com.utopiaindustries.service;
import com.utopiaindustries.dao.ctp.*;
import com.utopiaindustries.model.ctp.*;
import org.springframework.stereotype.Service;
import java.math.BigDecimal;
import java.math.RoundingMode;
import java.time.Duration;
import java.time.LocalDateTime;
import java.time.LocalTime;
import java.time.format.DateTimeFormatter;
import java.util.*;
import java.util.stream.Collectors;
@Service
public class DashboardService {
private final InventoryTransactionLegDAO inventoryTransactionLegDAO;
private final JobCardDAO jobCardDAO;
private final FinishedItemDAO finishedItemDAO;
private final StitchingOfflineItemDAO stitchingOfflineItemDAO;
private final InventoryAccountDAO inventoryAccountDAO;
private final PackagingItemsDAO packagingItemsDAO;
public DashboardService(InventoryTransactionLegDAO inventoryTransactionLegDAO, JobCardDAO jobCardDAO, FinishedItemDAO finishedItemDAO, StitchingOfflineItemDAO stitchingOfflineItemDAO, InventoryAccountDAO inventoryAccountDAO, PackagingItemsDAO packagingItemsDAO) {
this.inventoryTransactionLegDAO = inventoryTransactionLegDAO;
this.jobCardDAO = jobCardDAO;
this.finishedItemDAO = finishedItemDAO;
this.stitchingOfflineItemDAO = stitchingOfflineItemDAO;
this.inventoryAccountDAO = inventoryAccountDAO;
this.packagingItemsDAO = packagingItemsDAO;
}
public Map<String, Float> getPhasesProgressDayWise(String lineNo) {
DateTimeFormatter formatter = DateTimeFormatter.ofPattern("yyyy-MM-dd HH:mm:ss");
HashMap<String, Float> progress = new HashMap<>();
String cuttingAccount = "CUTTING ACCOUNT " + lineNo;
String stitchingAccount = "STITCHING ACCOUNT " + lineNo;
String finishingAccount = "FINISHING ACCOUNT " + lineNo;
String packagingAccount = "A GRADE ACCOUNT " + lineNo;
LocalDateTime today = LocalDateTime.now().withHour(0).withMinute(0).withSecond(1);
String startDate1 = today.format(formatter);
String endDate1 = LocalDateTime.now().withHour(23).withMinute(59).withSecond(59).format(formatter);
String forPreviousDate = LocalDateTime.now().minusDays(1).withHour(23).withMinute(59).withSecond(59).format(formatter);
//set inventory accounts
List<InventoryAccount> inventoryAccounts = inventoryAccountDAO.findAll();
InventoryAccount inventoryAccount = inventoryAccounts.stream()
.filter(e -> stitchingAccount.equals(e.getTitle())).findFirst().orElse(new InventoryAccount());
Map<String, Integer> inventoryAccountMap = inventoryAccounts.stream()
.filter(e -> cuttingAccount.equals(e.getTitle()) ||
stitchingAccount.equals(e.getTitle()) ||
finishingAccount.equals(e.getTitle()) ||
packagingAccount.equals(e.getTitle()))
.collect(Collectors.toMap(InventoryAccount::getTitle, e -> (int) e.getId()));
//get all in remaining transaction stitching
List<Long> stitchingItemIds = inventoryTransactionLegDAO.findRemainingByParentTypeAndAccountID("STITCHING_OFFLINE", inventoryAccountMap.get(stitchingAccount));
//get all out transaction stitching
List<Long> stitchingOutIds = inventoryTransactionLegDAO.getOutParentIdByDate("STITCHING_OFFLINE", inventoryAccountMap.get(stitchingAccount));
//get all in transaction finished
List<Long> finishing = inventoryTransactionLegDAO.getInParentIdByDate("FINISHED_ITEM", inventoryAccountMap.get(finishingAccount));
//get all in remaining transaction packaging
List<Long> packagingItemIDs = inventoryTransactionLegDAO.findRemainingByParentTypeAndAccountID("PACKAGING", inventoryAccountMap.get(packagingAccount));
//set stitching related details
Long approvedStitchingOfflineItems = 0L;
Long remaininfQcAlterPieces = 0L;
Long approvedStitchingOfflineItemsThenReject = 0L;
long qcReject = 0L;
if (stitchingItemIds != null && !stitchingItemIds.isEmpty()) {
approvedStitchingOfflineItems = stitchingOfflineItemDAO.findByQCOperationDateAndApproved(startDate1, endDate1, "APPROVED");
qcReject = stitchingOfflineItemDAO.findByQCOperationDateAndIds(startDate1, endDate1, "REJECT", stitchingItemIds);
remaininfQcAlterPieces = stitchingOfflineItemDAO.findByQCOperationDateAndIds(null, forPreviousDate, "REJECT", stitchingItemIds);
approvedStitchingOfflineItemsThenReject = stitchingOfflineItemDAO.findByQCOperationDateAndIds(startDate1, endDate1, "REJECT", stitchingOutIds);
}
//set finishing related details
Long alterationPieceFinish = 0L;
Long rejectFinishedItem = 0L;
Long washFinishedItem = 0L;
Long approved = 0L;
Long operationNotPerformed = 0L;
Long remainingAlterationPieceFinish = 0L;
if (finishing != null && !finishing.isEmpty()) {
approved = finishedItemDAO.findByOperationDateAndIdsAndQaStatus(startDate1, endDate1, "APPROVED", finishing);
operationNotPerformed = finishedItemDAO.findByOperationDateAndIdsAndQaStatus(startDate1, endDate1, "-", finishing);
rejectFinishedItem = finishedItemDAO.findByOperationDateAndIdsAndQaStatus(startDate1, endDate1, "REJECT", finishing);
washFinishedItem = finishedItemDAO.findByOperationDateAndIdsAndQaStatus(startDate1, endDate1, "WASHED", finishing);
alterationPieceFinish = finishedItemDAO.findByOperationDateAndIdsAndQaStatus(startDate1, endDate1, "ALTER", finishing);
remainingAlterationPieceFinish = finishedItemDAO.findByOperationDateAndIdsAndQaStatus(null, forPreviousDate, "ALTER", finishing);
}
//set packaging details
Long packagingItems = 0L;
if (packagingItemIDs != null && !packagingItemIDs.isEmpty()) {
packagingItems = packagingItemsDAO.findByDateAndIds(startDate1, endDate1, packagingItemIDs);
}
//set shift wise details and time
LocalDateTime statTime = LocalDateTime.now().withHour(9).withMinute(0).withSecond(0).withNano(0);
LocalDateTime endTime = statTime.plusMinutes(inventoryAccount.getShiftMinutes());
long minutesPassed = 0;
if (statTime.isBefore(LocalDateTime.now()) && LocalDateTime.now().isBefore(endTime)) {
minutesPassed = Duration.between(statTime, LocalDateTime.now()).toMinutes();
}
//set efficiency
long shiftTargetMinutesWise = getTargetShiftWiseOrHourlyWise(Math.max(0, minutesPassed), inventoryAccount);
float efficiency;
if (shiftTargetMinutesWise == 0) {
efficiency = 0f;
} else {
efficiency = (float) approvedStitchingOfflineItems / shiftTargetMinutesWise;
}
progress.put("Stitching", (float) approvedStitchingOfflineItems + qcReject);
progress.put("totalWips", (float) stitchingItemIds.size() - qcReject);
progress.put("Alteration", (float) qcReject + approvedStitchingOfflineItemsThenReject);
progress.put("finishing", (float) approved + operationNotPerformed);
progress.put("ALTER", (float) alterationPieceFinish);
progress.put("Reject", (float) rejectFinishedItem);
progress.put("wash", (float) washFinishedItem);
progress.put("packaging", (float) packagingItems);
progress.put("totalPackaging", (float) packagingItemIDs.size());
progress.put("remainingFinishAlter", (float) remainingAlterationPieceFinish);
progress.put("remainingQCAlter", (float) remaininfQcAlterPieces);
progress.put("Efficiency", efficiency);
return progress;
}
public Map<String, String> getLineDetails(String lineNo) {
String stitchingAccount = "STITCHING ACCOUNT " + lineNo;
List<InventoryAccount> inventoryAccounts = inventoryAccountDAO.findAll();
InventoryAccount inventoryAccount = inventoryAccounts.stream()
.filter(e -> stitchingAccount.equals(e.getTitle())).findFirst().orElse(new InventoryAccount());
int shiftTarget = getTargetShiftWiseOrHourlyWise(inventoryAccount.getShiftMinutes(), inventoryAccount);
int shiftHourlyTarget = getTargetShiftWiseOrHourlyWise(60, inventoryAccount);
HashMap<String, String> details = new HashMap<>();
details.put("Shift Target", shiftTarget + " Pcs");
details.put("articleName", inventoryAccount.getArticleName());
details.put("Hourly Target", shiftHourlyTarget + " Pcs");
details.put("Total Machine", String.valueOf(inventoryAccount.getTotalMachines()));
details.put("Total Worker", String.valueOf(30));
details.put("line", "Line " + lineNo);
return details;
}
//formula for calculating targets --> machine * shiftTime * Efficiency / SAM
private int getTargetShiftWiseOrHourlyWise(long minutes, InventoryAccount inventoryAccount) {
if (inventoryAccount == null ||
inventoryAccount.getTotalMachines() == 0 ||
inventoryAccount.getEfficiency() == null ||
inventoryAccount.getSam() == null) {
return 0;
}
BigDecimal totalMachines = BigDecimal.valueOf(inventoryAccount.getTotalMachines());
BigDecimal efficiency = inventoryAccount.getEfficiency();
BigDecimal sam = inventoryAccount.getSam();
BigDecimal totalShiftProductiveTime = totalMachines
.multiply(BigDecimal.valueOf(minutes))
.multiply(efficiency);
if (sam.longValue() != 0) {
return totalShiftProductiveTime.divide(sam, 0, RoundingMode.HALF_UP).intValueExact();
}
return 0;
}
}