cut-to-pack-service/src/main/java/com/utopiaindustries/service/BarcodeService.java

467 lines
21 KiB
Java

package com.utopiaindustries.service;
import com.google.zxing.BarcodeFormat;
import com.itextpdf.io.font.constants.StandardFonts;
import com.itextpdf.io.image.ImageData;
import com.itextpdf.kernel.colors.ColorConstants;
import com.itextpdf.kernel.font.PdfFont;
import com.itextpdf.kernel.font.PdfFontFactory;
import com.itextpdf.kernel.pdf.PdfPage;
import com.itextpdf.kernel.pdf.canvas.PdfCanvas;
import com.itextpdf.layout.element.AreaBreak;
import com.itextpdf.layout.element.Paragraph;
import com.itextpdf.layout.property.AreaBreakType;
import com.itextpdf.layout.property.TextAlignment;
import com.utopiaindustries.dao.ctp.*;
import com.utopiaindustries.model.ctp.*;
import com.utopiaindustries.util.BarcodeUtils;
import com.utopiaindustries.util.StringUtils;
import com.zebra.sdk.comm.Connection;
import com.zebra.sdk.comm.TcpConnection;
import com.zebra.sdk.graphics.internal.ZebraImage;
import com.zebra.sdk.printer.ZebraPrinter;
import com.zebra.sdk.printer.ZebraPrinterFactory;
import org.apache.pdfbox.pdmodel.PDDocument;
import org.apache.pdfbox.rendering.PDFRenderer;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import com.itextpdf.io.image.ImageDataFactory;
import com.itextpdf.kernel.pdf.PdfDocument;
import com.itextpdf.kernel.geom.PageSize;
import com.itextpdf.kernel.pdf.PdfWriter;
import com.itextpdf.layout.Document;
import com.itextpdf.layout.element.Image;
import javax.imageio.ImageIO;
import java.awt.image.BufferedImage;
import java.io.ByteArrayOutputStream;
import java.net.Socket;
import java.nio.file.Path;
import java.nio.file.FileSystems;
import java.awt.*;
import java.awt.Font;
import java.io.*;
import java.time.format.DateTimeFormatter;
import java.util.ArrayList;
import java.util.List;
import com.google.zxing.EncodeHintType;
import com.google.zxing.qrcode.QRCodeWriter;
import com.google.zxing.WriterException;
import com.google.zxing.common.BitMatrix;
import java.io.ByteArrayInputStream;
import java.util.HashMap;
import java.util.Map;
import java.util.stream.Collectors;
@Service
public class BarcodeService {
@Value("${ctp.printer.ipAdd}")
private String ipAddress;
@Value("${ctp.printer.port}")
private int port;
@Value("${ctp.printer.bundleIpAdd}")
private String bundleIpAddress;
@Value("${ctp.printer.bundlePort}")
private int bundlePort;
@Value("${ctp.printer.stitchQRPath}")
private String stitchPath;
@Value("${ctp.printer.bundlePath}")
private String bundlePath;
private final BundleDAO bundleDAO;
private final JobCardDAO jobCardDAO;
private final MasterBundleDAO masterBundleDAO;
private final FinishedItemDAO finishedItemDAO;
private final StitchingOfflineItemDAO stitchingOfflineItemDAO;
private final InventoryAccountDAO inventoryAccountDAO;
private final JobCardItemDAO jobCardItemDAO;
public BarcodeService(BundleDAO bundleDAO, JobCardDAO jobCardDAO, MasterBundleDAO masterBundleDAO, FinishedItemDAO finishedItemDAO, StitchingOfflineItemDAO stitchingOfflineItemDAO, InventoryAccountDAO inventoryAccountDAO, JobCardItemDAO jobCardItemDAO) {
this.bundleDAO = bundleDAO;
this.jobCardDAO = jobCardDAO;
this.masterBundleDAO = masterBundleDAO;
this.finishedItemDAO = finishedItemDAO;
this.stitchingOfflineItemDAO = stitchingOfflineItemDAO;
this.inventoryAccountDAO = inventoryAccountDAO;
this.jobCardItemDAO = jobCardItemDAO;
}
/*
* generate barcodes here
* */
public void generateBarcodes(List<Long> ids, String artifactType) throws Exception {
String size = BarcodeStickerSize.SIZE_4_X_7.name();
BarcodeStickerSize stickerSize = BarcodeStickerSize.getSize(size);
List<? extends InventoryArtifact> list = new ArrayList<>();
if (StringUtils.compare(artifactType, Bundle.class.getSimpleName())) {
list = bundleDAO.findByIds(ids);
getBarcodeImages(list, stickerSize, artifactType);
} else if (StringUtils.compare(artifactType, MasterBundle.class.getSimpleName())) {
list = masterBundleDAO.findByIds(ids);
getBarcodeImages(list, stickerSize, artifactType);
} else if (StringUtils.compare(artifactType, FinishedItem.class.getSimpleName())) {
String sizeForStitchItem = BarcodeStickerSize.SIZE_1_X_2.name();
BarcodeStickerSize stickerSizeForStitchItem = BarcodeStickerSize.getSize(sizeForStitchItem);
list = stitchingOfflineItemDAO.findByIds(ids);
getBarcodeImagesForStitchItems(list, stickerSizeForStitchItem);
}
}
public void getBarcodeImages(List<? extends InventoryArtifact> artifacts,
BarcodeStickerSize stickerSize,
String artifactType) throws Exception {
int pageWidth = 900; // A4 Width
int pageHeight = 1200; // A4 Height
int rows = 3;
int cols = 2;
int totalStickersPerPage = rows * cols;
int totalPages = (int) Math.ceil((double) artifacts.size() / totalStickersPerPage); // Total required pages
List<BufferedImage> bufferedImages = new ArrayList<>();
for (int page = 0; page < totalPages; page++) {
// Create a Blank A4 Page Image
BufferedImage a4Image = new BufferedImage(pageWidth, pageHeight, BufferedImage.TYPE_INT_ARGB);
Graphics2D g2d = a4Image.createGraphics();
g2d.setRenderingHint(RenderingHints.KEY_ANTIALIASING, RenderingHints.VALUE_ANTIALIAS_ON);
g2d.setColor(Color.WHITE);
g2d.fillRect(0, 0, pageWidth, pageHeight);
g2d.setColor(Color.BLACK);
Font barcodeFont = new Font("Helvetica", Font.BOLD, stickerSize.getTextSize()+8);
Font detailFont = new Font("Helvetica", Font.PLAIN, stickerSize.getTextSize()+3);
for (int i = 0; i < totalStickersPerPage; i++) {
int artifactIndex = page * totalStickersPerPage + i;
if (artifactIndex >= artifacts.size()) break;
InventoryArtifact artifact = artifacts.get(artifactIndex);
int row = i / cols;
int col = i % cols;
int x = col * (pageWidth / cols);
int y = row * (pageHeight / rows);
Font stickerFont = new Font("Helvetica", Font.BOLD, stickerSize.getTextSize() + 10);
g2d.setFont(stickerFont);
// Draw Sticker Border
g2d.drawRect(x, y, pageWidth / cols, pageHeight / rows);
this.drawCenteredText(g2d, artifactType.equals("Bundle")?"Sub-Bundle":"Master-Bundle", detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop()-20,stickerSize.getMarginLeft()-165);
// Draw SKU
g2d.setFont(barcodeFont);
String sku = artifact.getSku();
FontMetrics fontMetrics = g2d.getFontMetrics();
int textWidth = fontMetrics.stringWidth(sku);
g2d.drawString(sku, x + ((pageWidth / cols) - textWidth) / 2, y + fontMetrics.getAscent()+ stickerSize.getMarginTop()+10);
// Generate Barcode Image
g2d.setFont(barcodeFont);
byte[] imgBytes = BarcodeUtils.getBarcodeImageByteArray(
artifact.getBarcode(), BarcodeFormat.CODE_128, stickerSize.getImageWidthBarcode(), stickerSize.getImageHeightBarcode());
BufferedImage barcodeImage = ImageIO.read(new ByteArrayInputStream(imgBytes));
int originalBarcodeWidth = barcodeImage.getWidth();
int originalBarcodeHeight = barcodeImage.getHeight();
double scaleX = (double)(pageWidth / cols) / originalBarcodeWidth;
double scaleY = (double)(pageHeight / rows) / originalBarcodeHeight;
double scaleFactor = Math.min(scaleX, scaleY);
int scaledWidth = (int)(originalBarcodeWidth * scaleFactor) - 30;
int scaledHeight = (int)(originalBarcodeHeight * scaleFactor) - 10;
BufferedImage scaledBarcodeImage = new BufferedImage(scaledWidth, scaledHeight, BufferedImage.TYPE_INT_ARGB);
Graphics2D g2dBarcode = scaledBarcodeImage.createGraphics();
g2dBarcode.drawImage(barcodeImage, 0, 0, scaledWidth, scaledHeight, null);
g2dBarcode.dispose();
int barcodeX = x + ((pageWidth / cols) - scaledBarcodeImage.getWidth()) / 2;
int barcodeY = y + fontMetrics.getAscent() + stickerSize.getMarginTop() + 20;
g2d.drawImage(scaledBarcodeImage, barcodeX, barcodeY, null);
//barcode text
g2d.setFont(barcodeFont);
String barcode = artifact.getBarcode();
FontMetrics barcodeFontMatrix = g2d.getFontMetrics();
int barcodeText = fontMetrics.stringWidth(barcode);
g2d.drawString(barcode, (x + ((pageWidth / cols) - barcodeText) / 2), y + barcodeFontMatrix.getAscent() + stickerSize.getMarginTop() + 120);
//draw item-id
DateTimeFormatter formatter = DateTimeFormatter.ofPattern("dd-MM-yyyy hh:mm");
this.drawCenteredText(g2d, "Item-ID: "+artifact.getItemId(), detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop() + 150,stickerSize.getMarginLeft());
this.drawCenteredText(g2d, "Created-By: "+artifact.getCreatedBy(), detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop() + 170,stickerSize.getMarginLeft());
this.drawCenteredText(g2d, "Created-At: "+formatter.format(artifact.getCreatedAt()), detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop() + 190,stickerSize.getMarginLeft());
//draw job-card details
JobCard jobCard = jobCardDAO.find(artifact.getJobCardId());
this.drawCenteredText(g2d, "Job-Card: " + jobCard.getCode(), detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop() + 210, stickerSize.getMarginLeft() );
this.drawCenteredText(g2d, "Purchase-Order: " + jobCard.getPurchaseOrderId(), detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop() + 230, stickerSize.getMarginLeft());
this.drawCenteredText(g2d, "Lot-Number: " + jobCard.getLotNumber(), detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop() + 250, stickerSize.getMarginLeft());
if((artifactType.equals("Bundle"))){
JobCardItem jobCardItem = jobCardItemDAO.findByCardId(jobCard.getId()).get(0);
InventoryAccount inventoryAccount = inventoryAccountDAO.find(jobCardItem.getAccountId());
this.drawCenteredText(g2d, "Pieces: " + artifact.getWrapQuantity(), detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop() + 270, stickerSize.getMarginLeft());
this.drawCenteredText(g2d, "Cutting-Account: " + inventoryAccount.getTitle() , detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop() + 290, stickerSize.getMarginLeft());
}else {
List<Bundle> bundles = bundleDAO.findByMasterId(artifact.getId());
String concatenatedIds = bundles.stream()
.map(bundle -> String.valueOf(bundle.getId()))
.collect(Collectors.joining("\\"));
this.drawCenteredText(g2d, "Sub-Bundles: " + concatenatedIds, detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop() + 290, stickerSize.getMarginLeft());
}
this.drawCenteredText(g2d, String.valueOf(artifact.getId()), detailFont, x, y, pageWidth, cols, stickerSize.getMarginTop() + 330, 0);
}
g2d.dispose();
bufferedImages.add(a4Image);
}
saveA4ImageToPDF(bufferedImages,bundlePath);
try {
printPDF(bundleIpAddress, bundlePath);
} catch (Exception e) {
e.printStackTrace();
}
}
public void printPDF(String printerIP, String pdfFilePath) throws Exception {
File pdfFile = new File(pdfFilePath);
FileInputStream fis = new FileInputStream(pdfFile);
Socket printerSocket = new Socket(printerIP, port);
OutputStream out = printerSocket.getOutputStream();
byte[] buffer = new byte[1024];
int bytesRead;
while ((bytesRead = fis.read(buffer)) != -1) {
out.write(buffer, 0, bytesRead);
}
out.flush();
out.close();
fis.close();
printerSocket.close();
}
public void saveA4ImageToPDF(List<BufferedImage> a4Images, String outputFilePath) throws Exception {
PdfWriter writer = new PdfWriter(outputFilePath);
PdfDocument pdfDoc = new PdfDocument(writer);
Document document = new Document(pdfDoc, PageSize.A4);
document.setMargins(0, 0, 0, 0);
for (int i = 0; i < a4Images.size(); i++) {
if (i > 0) {
document.add(new AreaBreak(AreaBreakType.NEXT_PAGE));
}
ByteArrayOutputStream baos = new ByteArrayOutputStream();
ImageIO.write(a4Images.get(i), "png", baos);
byte[] imageBytes = baos.toByteArray();
ImageData imageData = ImageDataFactory.create(imageBytes);
Image image = new Image(imageData);
// Scale and position correctly
image.scaleToFit(pdfDoc.getDefaultPageSize().getWidth(), pdfDoc.getDefaultPageSize().getHeight());
image.setFixedPosition(0, 30);
document.add(image);
}
document.close();
}
private void drawCenteredText(Graphics2D g2d, String text, Font font, int x, int y, int pageWidth, int cols, int marginTop, int marginLeft) {
g2d.setFont(font);
FontMetrics fontMetrics = g2d.getFontMetrics();
int adjustedX = (x + ((pageWidth / cols) ) / 2) - marginLeft;
int adjustedY = y + fontMetrics.getAscent() + marginTop;
g2d.drawString(text, adjustedX, adjustedY);
}
public void getBarcodeImagesForStitchItems(List<? extends InventoryArtifact> artifacts,
BarcodeStickerSize stickerSize) throws Exception {
Path pdfPath = FileSystems.getDefault().getPath(stitchPath);
PdfWriter writer = new PdfWriter(pdfPath.toFile());
PdfDocument pdfDoc = new PdfDocument(writer);
Document document = new Document(pdfDoc);
pdfDoc.setDefaultPageSize(new PageSize(stickerSize.getWidth(), stickerSize.getHeight()));
for (InventoryArtifact artifact : artifacts) {
JobCard jobCard = jobCardDAO.find(artifact.getJobCardId());
PdfPage page = pdfDoc.addNewPage();
PdfCanvas canvas = new PdfCanvas(page);
canvas.setFillColor(ColorConstants.WHITE);
canvas.rectangle(0, 0, stickerSize.getWidth(), stickerSize.getHeight());
canvas.fill();
// Draw QR Code on Left Side
byte[] imgBytes = generateQRCodeImageByteArray(artifact.getBarcode(), stickerSize.getImageWidthBarcode(), stickerSize.getImageHeightBarcode());
Image qrCodeImage = new Image(ImageDataFactory.create(imgBytes));
float qrY =stickerSize.getMarginLeft()+50 ;
float qrX = stickerSize.getMarginTop();
qrCodeImage.setFixedPosition(qrX - 16, qrY-47);
document.add(qrCodeImage);
float textX = stickerSize.getMarginLeft() + 40;
float textY = stickerSize.getMarginTop() + 40;
String sku = artifact.getSku();
String jobCardCode = jobCard.getCode();
String combinedText = sku + " \\ " + jobCardCode + " \\ " + artifact.getBundleId();
combinedText = combinedText.replaceAll("\\s+", "");
int maxLength = 14;
List<String> lines = new ArrayList<>();
for (int i = 0; i < 3; i++) {
int start = i * maxLength;
if (start < combinedText.length()) {
String part = combinedText.substring(start, Math.min(start + maxLength, combinedText.length())).replaceAll("\\s+", "");
lines.add(part);
}
}
float labelWidth = 67.69f;
float textBoxWidth = 220;
float textY1 = textY-30;
float textXCenter = textX + (labelWidth / 2) - (textBoxWidth / 2)-50;
for (String line : lines) {
Paragraph rotatedText = new Paragraph(line)
.setFontColor(ColorConstants.BLACK)
.setFontSize(stickerSize.getTextSize() + 2)
.setTextAlignment(TextAlignment.CENTER)
.setFixedPosition(textXCenter, textY1-18, textBoxWidth);
document.add(rotatedText);
textY1 -= 6;
}
PdfFont font = PdfFontFactory.createFont(StandardFonts.COURIER_OBLIQUE);
String id = String.valueOf(artifact.getId());
document.add(new Paragraph(id)
.setFont(font)
.setFontColor(ColorConstants.BLACK)
.setBold()
.setFontSize(stickerSize.getTextSize() + 8)
.setTextAlignment(TextAlignment.LEFT)
.setFixedPosition(textX - 25, textY + 8, 140));
float dottedLine = textY - 60;
for(int i= 0 ;i<16;i++){
document.add(new Paragraph("|")
.setFontSize(stickerSize.getTextSize())
.setFontColor(ColorConstants.BLACK)
.setBold()
.setRotationAngle(-Math.PI / 2)
.setTextAlignment(TextAlignment.LEFT)
.setFixedPosition(dottedLine,textX+40, 100));
dottedLine += 7;
}
float dottedLine2 = textY - 60;
for(int i= 0 ;i<16;i++){
document.add(new Paragraph("|")
.setFontSize(stickerSize.getTextSize())
.setFontColor(ColorConstants.BLACK)
.setBold()
.setRotationAngle(-Math.PI / 2)
.setTextAlignment(TextAlignment.LEFT)
.setFixedPosition(dottedLine2,textX+75, 100));
dottedLine2 += 7;
}
if (!artifact.equals(artifacts.get(artifacts.size() - 1))) {
document.add(new AreaBreak());
}
}
if (pdfDoc.getNumberOfPages() > artifacts.size()) {
pdfDoc.removePage(pdfDoc.getNumberOfPages());
}
document.close();
sendPdfToZebraPrinter(pdfPath.toFile());
}
public void sendPdfToZebraPrinter(File pdfFile) throws Exception {
PDDocument pdDocument = PDDocument.load(pdfFile);
PDFRenderer renderer = new PDFRenderer(pdDocument);
for (int pageIndex = 0; pageIndex < pdDocument.getNumberOfPages(); pageIndex++) {
BufferedImage pageImage = renderer.renderImageWithDPI(pageIndex, 320);
printLabel(pageImage);
}
pdDocument.close();
}
public byte[] generateQRCodeImageByteArray(String data, int width, int height) {
try {
QRCodeWriter qrCodeWriter = new QRCodeWriter();
Map<EncodeHintType, Object> hintMap = new HashMap<>();
hintMap.put(EncodeHintType.MARGIN, 0);
BitMatrix bitMatrix = qrCodeWriter.encode(data, BarcodeFormat.QR_CODE, width, height, hintMap);
BufferedImage qrImage = new BufferedImage(width, height, BufferedImage.TYPE_INT_RGB);
qrImage.createGraphics().fillRect(0, 0, width, height);
for (int x = 0; x < width; x++) {
for (int y = 0; y < height; y++) {
qrImage.setRGB(x, y, bitMatrix.get(x, y) ? 0x000000 : 0xFFFFFF); // Black and white
}
}
ByteArrayOutputStream baos = new ByteArrayOutputStream();
ImageIO.write(qrImage, "PNG", baos);
return baos.toByteArray();
} catch (WriterException | IOException e) {
e.printStackTrace();
return new byte[0];
}
}
public void printLabel(BufferedImage bufferedImage) throws Exception {
Connection connection = new TcpConnection(ipAddress, port);
connection.open();
ZebraPrinter printer = ZebraPrinterFactory.getInstance(connection);
//Reset Printer Settings
String resetSettings = "^XA^JUS^XZ";
printer.sendCommand(resetSettings);
//Force Label Length & Disable Auto Feed
String lengthFix = "^XA^LL555^PON^XZ"; // **Reduce Length (880) & Disable Auto Feed
printer.sendCommand(lengthFix);
//Apply New Settings
String settings = "^XA" +
"^MMT" + // Continuous Mode
"^MTT" + // Thermal Transfer Mode
"^LH0,0" + // Home Position
"^PR6" + // Print Speed (~120mm/sec)
"^MD25" + // Darkness Level
"^PW541" + // Label Width (67.69mm for 203 DPI)
"^LL550" + // Reduced Label Length (fix gap)
"^PN0" + // No Extra Page Feed
"^PON" + // Disable Printer's Auto Feed Mode
"^XZ";
printer.sendCommand(settings);
// Convert BufferedImage to ZebraImage
ZebraImage zebraImage = new ZebraImage(bufferedImage);
// Print image
printer.printImage(zebraImage, 0, 0, 0, 0, false);
connection.close();
}
}